Vial Filling Machines

Dara’s SX-210 PP and HSL Linear Rack High Speed Vial Filler are filling and closing compact machines for automatic processing of vials and the aseptic filling and closing of vials and bottles for glass, plastic, or metal in sterile areas or clean rooms. The machine can achieve filling from 0.1 ÷ 250 ml. Changeover to a different format can be carried out quickly and without tools within a 5 minute period and an output up to 6,000 uph. The machines can work either individually or in a complete production line.

The vial filling station is equipped with a peristaltic pump for liquid products, or with a volumetric filling station for viscous or powder products. The adaptation to different heights of containers is made through digital positioning gauge.

The vial packaging equipment is designed to be used in sterile room applications, in compliance with the cGMP requirements. This equipment is designed for the pharmaceutical, biotech, and similar industries. This equipment is suitable for clinical trials or medium production batches. This is not the only vial packaging equipment provided by Dara. Dara offers numerous vial filling machines for processing glass, plastic, and metal vials and bottles. Learn More

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  • SX-210-PP Vial Filler & Closing Machine

    The filling and closing compact machines for automatic processing of vials can fill from 0.1 ÷ 250 ml. Changeover time is within 5 minutes and an output up to 6,000 uph. This machine is equipped with a peristaltic pump, valveless rotary piston pump, or powder doser. All production parameters can be saved in the PLC, through different recipes. The parameters are:

    • Dosing volume
    • Programmable kinematics of the filling system
    • Adjustment of the automatic feeders
    • Output
    • New recipes can be easily created and edited
    • Dosing volumes from 0.1 up to 250 ml

    The pick & place station places the rubber stopper onto the vial fully or partially, depending on the application (injection rubber stopper or lyophilized rubber stopper). Stoppers are handled by vacuum. The closing station is equipped with a pneumatic crimping head, characterized by the minimum generation of particles during the closing process. All closures currently used can be easily handled, such as:

    • Rubber stoppers
    • Aluminum caps / Flip-off caps

    For products that require freeze-drying, the following processes can be carried out in two separate machines.

    • Filling and half-stoppering for freeze-drying
    • Positioning of aluminium caps and closing of vials
    • Feeding of the closures can be carried out automatically by vibrating feeders, made of AISI-316L stainless steel

    The changeover to a different format is carried out quickly, easily and without tools, by exchanging complete sets of format parts. The adaptation to different containers heights is made through digital positioning gauge. Production speed: up to 6,000 units per hour. To learn more about SX-210-PP click here.

  • HSL Linear Rack Vial Filler & Closing Machine

    High speed filling and closing machines for automatic processing of injectable vials:

    • Weighing control of 100% of produced containers
    • Filling from 0.1 ÷ 540 ml
    • Output up to 600 upm
    • In compliance with the cGMP requirements

    Optional Equipment:

    • Diving nozzle system
    • Filling systems through peristaltic or valveless rotary piston pumps
    • Dosiing system for CIP / SIP conditions
    • Gas flushing before, during, or after the filling process
    • Automatic rejection of defective containers
    • Statistical or 100% IPC system through loading cells
    • Data recording software to export the production data in compliance with 21CFR part11
    • Isolator unit
    • IQ/OQ Validation Package

    To learn more about the HSL Linear Rack click here.

  • Related Industries

    • Pharmaceutical
    • Biotechnology

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