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ZPI Software Solutions

ZPI, a ProMach brand, develops and supports software based systems focused on enhancing the performance of packaged goods manufacturing processes.

ZPI offers three productivity software solutions:

  • Monitor & Report: Packaging Line Data Collection & Reporting Software for Line OEE Monitoring.
    Monitor & Report enables customers to maximize the productivity of their production lines. The system empowers manufacturers to quickly identify and troubleshoot production
    problems and provides both live and historical analytics for a wide range of continuous improvement initiatives including Overall Equipment Effectiveness (OEE).

  • Serialize & Track: Product Serialization & Tracking Software.
    Serialize & Track is a software-based solution that drives the serialized identification of individual containers, cases and pallets for both pharmaceutical and non-pharmaceutical production lines. The system manages the collection and aggregation of serialized units of production and enables customers to effectively address a wide variety of manufacturing issues from satisfying FDA requirements to unit-specific product recalls.

  • Maintain & Predict: Packaging Equipment Predictive Maintenance Software.
    ZPI’s Maintain & Predict software gives customers a greater level of visibility into equipment condition, component life and predictive maintenance. By monitoring key signals from production equipment and pairing it with part lifecycle information, Maintain & Predict will empower customers to understand exactly what is going on ‘under the hood’ of their machines. By linking this to ZPI’s robust visuals and communication methods, the system can warn users of potential problems before they happen, ensuring production remains uninterrupted. From task management and assignment to live machine health dashboards, this system makes it easy for anyone to engage with the complex task of truly understanding how a machine is operating.

Each of these ZPI products is available for either an individual machine or an integrated line.

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Line integration accessories ZPI pharmaceutical conveyors 3
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Line integration accessories ZPI pharmaceutical conveyors 3

Pharmaceutical Oral Solid Dose

Pharmaceutical Liquid Dose

Nutraceuticals & Vitamins

Cosmetics & Personal Care

Food & Beverage

Additional Products

Line Integration

At NJM, our turnkey line integration service starts well before the purchase order – with our dedicated applications engineering and sales departments. An assessment of available floor space, user requirement specifications, and packaging components allows our team to provide custom layouts that incorporate ProMach manufactured machines, third-party machines and even existing machinery – for innovative cost-effective solutions. From only a few containers per minute to speeds of 400 units per minute, the integration of both low and high speed filling equipment has been an NJM specialty for well over three decades.

CMD Metal Detectors

By integrating an NJM raised-bed conveyor with a third party metal detector head, NJM has eliminated the need for bottle transfers. At speeds up to 250 units per minute, the CMD delivers superior performance and tablet entrapment free design to help manufacturers and contract packers ensure product safety and avoid costly product recalls.

Inspection Systems

A range of available inspection systems automatically identifies and rejects defects from the packaging line to reduce re-work and assure final product quality meets specifications. NJM stand-alone inspection systems include fallen/upside down bottle, product, cotton, cap, and label inspections.

Standard Conveyors

Standard Conveyors feature a sanitary raised bed design, stainless steel construction, and a 4.50 inch (114 mm) Delrin table top chain with AC motor and drive. They are available in various lengths to suit your current or future layout design requirements through its modular design.

TEF Pharmaceutical Conveyors

The Tablet Entrapment Free (TEF) conveyors are designed for pharmaceutical and nutraceutical manufacturers, as well as contract packers. Its design meets strict cGMP guidelines. NJM has designed this conveyor for ease of inspection of trapped products. Thanks to the innovative quick tablet top chain release and integrated LED lighting.

Accumulation Tables

NJM accumulation (buffer) tables come in a range of sizes and types, including both round and rectangular biflow, to meet the specific needs of each application for maximizing line productivity. They help create a buffer zone prior to the retorquing station to cool the induction sealed caps. They also allow the operator to change label rolls on the labeler without stopping the line.

Electrical & Pneumatic Conduits

The stainless conduits incorporate the power and controls electrical wires and flexible pneumatic tubing that distribute power and compressed air to the individual machines as per their requirements. A strategically located central electrical enclosure, combined with the line conduits, enables a single power and air service drop for efficient utility distribution to the entire packaging line. This entire solution results in a cGMP clean design for your line.

Validation

NJM offers complete FDA or GAMP5 validation and compliance assistance to customers for an individual machine or an entire line.

RFID Capabilities

NJM labeling technology supports the next generation of RFID tagging technology